Airless Packaging Market

Market Definition

Airless packaging refers to a type of packaging technology designed to protect contents from air exposure. It uses non-pressurized, vacuum-sealed containers that dispense products without letting air back in.The market includes a diverse range of container formats manufactured from materials such as plastic, glass, and metal. 

Airless Packaging Market Overview

The global airless packaging market size was valued at USD 6.09 billion in 2024, which is estimated to be USD 6.38 billion in 2025 and reach USD 9.10 billion by 2032, growing at a CAGR of 5.20% from 2025 to 2032. The rising demand for product preservation drives the market. These systems protect sensitive formulations from contamination and oxidation by preventing air exposure, reducng the need for preservatives and ensuring product integrity over time.

Major companies operating in the airless packaging industry are AptarGroup, Inc., Silgan Dispensing Systems, Quadpack, HCP Packaging, APackaging Group, LUMSON S.p.A, Primepac, The Packaging Company, O.Berk Company, L.L.C., SR Packaging, Evergreen Resources, Eurovetrocap S.r.l., APC Packaging, SYSCOM PACKAGING COMPANY, and Krishna Packaging Company.

The market is registering significant growth, due to the increasing consumer demand for product safety, extended shelf life, and sustainability. Airless packaging technology protects formulations from air exposure, reducing the need for preservatives and improving product efficacy. Industries such as cosmetics, pharmaceuticals, and personal care are adopting airless systems to enhance user experience and minimize waste. 

Moreover, the rise of e-commerce and environmental regulations are encouraging brands to invest in recyclable, durable, and omnichannel-compatible packaging solutions, boosting the market globally.

• In October 2023, Aptar Beauty and Pinard Beauty Pack launched Future Airless PET, the first fully recyclable, large-capacity airless packaging solution. Combining Aptar’s PE mono-material pump with Pinard’s patented bottle-in-bottle PET design, it offers enhanced sustainability, e-commerce readiness, and formula protection. It is ideal for personal care brands seeking eco-friendly, high-performance, and customizable packaging innovations.

Key Highlights:

1. The airless packaging industry size was valued at USD 6.09 billion in 2024.
2. The market is projected to grow at a CAGR of 5.20% from 2025 to 2032.
3. Asia Pacific held a market share of 45.09% in 2024, with a valuation of USD 2.75 billion.
4. The plastic segment garnered USD 3.88 billion in revenue in 2024.
5. The airless bottles segment is expected to reach USD 3.79 billion by 2032.
6. The pharmaceuticals segment is anticipated to register the fastest CAGR of 6.25% during the forecast period.
7. The market in the Middle East & Africa is anticipated to grow at a CAGR of 6.02% during the forecast period.

Market Driver

Rising Demand for Product Preservation

A key factor contributing to the growth of the airless packaging market is the rising demand for efficient product preservation. Consumers are increasingly becoming more ingredient-conscious, especially in skincare and pharmaceuticals, boosting the preference for packaging that protects formulations without relying heavily on preservatives. 

Airless systems offer a sealed environment, minimizing air contact and microbial contamination. This extends shelf life and maintains product efficacy & safety. Brands benefit from reduced spoilage and enhanced consumer trust, making airless technology a strategic solution in clean beauty and health-focused product lines.

• In March 2023, Lumson expanded its pioneering TECHNO AIRLESS GLASS (TAG) range with two new elegant designs: EXCELSA and SUBLIMA. As the first airless system in a glass bottle, TAG combines advanced protection with refined esthetics. It remains a market icon, blending sustainability, safety, and luxury in airless packaging innovation.

Market Challenge

Complex Manufacturing Processes

A major challenge in the airless packaging market is the complex manufacturing process, especially for glass or multi-material systems, which demands specialized machinery and rigorous quality control. This complexity can increase production time and costs.

Manufacturers are investing in advanced automation and precision engineering technologies that streamline production while maintaining high standards. Collaborations with experienced packaging partners also help optimize processes, ensuring consistent quality and scalability to meet the growing market demand efficiently.

Market Trend

Shift to Mono-material Packaging

A significant trend in the airless packaging market is the shift toward mono-material designs, particularly polyethylene (PE), to enhance recyclability and support circular economy goals. Manufacturers are focusing on prioritizing sustainability by simplifying packaging composition, making it easier for consumers and recycling facilities to process. This approach meets the growing regulatory demands as well as appeals to environmentally conscious consumers. 

Additionally, mono-material packaging reduces contamination risks in recycling streams and enables full compatibility with existing recycling infrastructures, driving widespread adoption across cosmetics and personal care sectors.

• In November 2023, Aptar Beauty launched Mono Micro, its first fully recyclable mono-material airless dispenser made entirely of PE. Mono Micro enhances sustainability by simplifying recycling and offering brands customizable options, meeting evolving regulations and consumer demands for eco-friendly packaging.

Airless Packaging Market Report Snapshot

Segmentation	Details
By Material	Plastic, Glass, Metal, Others
By Product Type	Airless Bottles, Airless Pumps, Airless Jars, Others
By Application	Cosmetics & Personal Care, Pharmaceuticals, Food & Beverages, Others
By Region	North America: U.S., Canada, Mexico
	Europe: France, UK, Spain, Germany, Italy, Russia, Rest of Europe
	Asia-Pacific: China, Japan, India, Australia, ASEAN, South Korea, Rest of Asia-Pacific
	Middle East & Africa: Turkey, U.A.E., Saudi Arabia, South Africa, Rest of Middle East & Africa
	South America: Brazil, Argentina, Rest of South America

Market Segmentation:

• By Material (Plastic, Glass, Metal, and Others): The plastic segment earned USD 3.88 billion in 2024, due to its durability, recyclability, and widespread use in airless packaging.
• By Product Type (Airless Bottles, Airless Pumps, Airless Jars, and Others): The airless bottles segment held 44.20% share of the market in 2024, due to the increasing demand for contamination-free dispensing and product preservation in cosmetics and pharmaceuticals.
• By Application (Cosmetics & Personal Care, Pharmaceuticals, Food & Beverages, and Others): The cosmetics & personal care segment is projected to reach USD 4.62 billion by 2032, owing to the rising consumer preference for premium, hygienic, and sustainable packaging solutions.

Airless Packaging Market Regional Analysis

Based on region, the market has been classified into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

Asia Pacific airless packaging market share stood at around 45.09% in 2024, with a valuation of USD 2.75 billion. The region dominates the market, driven by rapid urbanization, rising disposable incomes, and increasing consumer awareness of premium and sustainable products. Growing demand from the booming cosmetics, personal care, and pharmaceutical sectors fuels the market. 

Additionally, the region’s strong manufacturing capabilities and increasing investments in innovative packaging technologies support its leadership. Countries like China, India, and Japan are key contributors, leveraging e-commerce growth and evolving consumer preferences toward high-quality, contamination-free, and eco-friendly packaging solutions.

The airless packaging industry in the Middle East & Africa is poised for significant growth at a robust CAGR of 6.02% over the forecast period. The Middle East is emerging as the fastest-growing region in the market, driven by the increasing demand for sustainable, hygienic, and high-performance packaging solutions across personal care, cosmetics, and pharmaceutical sectors. 

Rising environmental awareness, government initiatives to reduce plastic waste, and a growing consumer preference for premium products are accelerating the shift toward airless packaging. With expanding urban populations and rising disposable incomes, the region presents significant opportunities for innovation and investment in eco-friendly packaging technologies that ensure product protection, extend shelf life, and align with circular economy goals.

• In June 2025, the U.A.E. reaffirmed its commitment to combating plastic pollution, announcing a full ban on single-use plastic products from January 2026. Marking World Environment Day, the Ministry of Climate Change and Environment highlighted the nation’s efforts in environmental stewardship, circular economy, and community-driven initiatives to protect ecosystems and promote sustainable living.

Regulatory Frameworks

• In the U.S., the Consumer Product Safety Commission (CPSC) sets safety standards for consumer products, including packaging, to protect the public from risks of injury, particularly those that may harm children.
• In the European Union (EU), the Packaging and Packaging Waste Regulation 2025/40 (PPWR) regulates packaging design, waste management, and recycling, including specific measures for airless packaging to promote sustainability and waste prevention.
• In India, the Bureau of Indian Standards (BIS) establishes packaging guidelines, including IS 14534 for plastic recycling, promoting safety, sustainability, and quality.

Competitive Landscape

Market players in the airless packaging industry are actively pursuing innovation, sustainability, and strategic expansion to meet evolving consumer demands. The players are investing in research and development to introduce advanced materials and designs, such as mono-material airless dispensers and refillable systems, to enhance recyclability and reduce environmental impact. 

Strategic acquisitions and partnerships enable companies to expand their product portfolios and geographic reach. Additionally, manufacturers are focusing on customization options and improving manufacturing capabilities to cater to the growing demand for high-quality and eco-friendly packaging solutions.

• In January 2023, Quadpack launched Light Me Up, a refillable airless pen with four cold-touch tips designed for precise makeup and skincare application. Its refillable design reduces CO2 emissions by 50%, significantly boosting sustainability and consumer convenience.

List of Key Companies in Airless Packaging Market:

• AptarGroup, Inc.
• Silgan Dispensing Systems
• Quadpack
• HCP Packaging
• APackaging Group
• LUMSON S.p.A
• Primepac
• The Packaging Company
• Berk Company, L.L.C.
• SR Packaging
• Evergreen Resources
• Eurovetrocap S.r.l.
• APC Packaging
• SYSCOM PACKAGING COMPANY
• Krishna Packaging Company

Recent Developments (Expansion/Product Launch)

• In April 2025, Aptar Beauty expanded its airless packaging portfolio in LATAM with Sierra, Moda, and Luna. These locally produced, sustainable solutions are available in 15, 30, and 50 ml sizes. This growth supports faster market launches, customization options, and enhanced brand sustainability, aligning with Aptar’s “local for local” strategy to strengthen regional manufacturing and supply chains.
• In May 2024, Berry Global expanded the production of its Magic SL Light airless system to Libertyville, Illinois, boosting local supply for North America’s beauty and personal care market. This fully recyclable, lightweight piston-follower system offers superior formula protection, smooth dispensing, and over 95% product evacuation. Designed for skincare, it combines sustainability, premium esthetics, and enhanced consumer experience with shorter lead times and reduced carbon footprint.
• In June 2023, Lumson introduced Xpaper, an innovative airless paper packaging solution combining technology and sustainability. It is 50% lighter than PET bottles, reduces CO2 emissions by 34%, and cuts plastic use by 47%. The recyclable cardboard bottle protects formulas while offering versatile customization and eco-friendly disposal.
• In April 2023, NUORI, a Danish skincare brand, launched The One using Quadpack’s Regula Airless packaging made from 100% recycled PET. This sustainable, design combines high protection without synthetic preservatives, embodying NUORI’s minimalist, eco-conscious ethos. The airless system preserves the natural formula’s freshness, offering a simple, effective skincare solution with low waste and elegant Scandinavian esthetics.